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Battery Management Systems
Genasun can supply scalable battery management systems (BMS) for any battery system. Our BMS consists of one or more GLD BMS master modules, coupled with one cell module per lithium cell or group of paralleled lithium cells. The GLD aggregates cell data and coordinates cell balancing. Outputs are provided to control contactors to perform protection functions. All battery data is available via RS-232 and other formats, making our BMS an excellent choice for logging and battery system development. In addition to our stock BMS system, We can customize our technology for cost savings in OEM applications. Please contact us for details.
Applications:
- Electric Vehicles
- Lead-Acid Replacement
- Hybrid and Plug-in Hybrid Cars
- Robotics
- Solar Cars (e.g. MIT SEVT)
- Power for Remote Monitoring
- Anything that needs to go faster, farther, higher, deeper, lighter, or longer
Genasun GLD Features and Specifications:
- Input Voltage: 8-32V
- Typical Supply Current: 15mA (not including contactor consumption)
- Size: 12.00x4.87x1.20", supplied as PCB
- Innovative cell balancing scheme is efficient yet tolerant of capacity mismatch
- Simultaneous sampling of all cell voltages for insensitivity to current draw
- All pack data available via RS-232 (CAN or RS-485 on option)
- Fully isolated from cells
- Each GLD Handles 1-24 cells
- GLDs may be cascaded for 25-200+ cells (contact us for details)
- Outputs for charge and discharge contactors
- Alternator interface available for marine use
- Audible warning codes for fault conditions
- Automatic recovery from fault conditions
- Conformal coating available
- Factory configured for Lithium-Cobalt or Iron-Phosphate cells
- Contact us for current measurement options
- Requires one cell module per cell or group of paralleled cells
- PRICE: 500 USD (contact us for volume pricing)
- We can supply 500A EV-200 contactors to go with the GLD for 150 USD each.
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Example GLD Data Output
Cell voltage is reported in mV, and cell temperature in 10ths of a degree C. This data maybe logged on a computer running Hyperterminal, etc. or used directly by other system components.
cycle counter: 0x00000C79
Cell Temp Volt Flag
0000 0218 3079 10
0001 0231 3083 10
0002 0231 3091 10
0003 0218 3075 10
Flags: C:-- F:0000->0000 E:15->15->15
cycle counter: 0x00000C7A
Cell Temp Volt Flag
0000 0218 3079 10
0001 0231 3082 10
0002 0231 3090 10
0003 0218 3075 10
Flags: C:-- F:0000->0000 E:15->15->15
Genasun Cell Module Features and Specifications:
- Size: 2.59x1.50x0.45"
- Supplied as PCB with cable
- Bolts directly to smaller Thunder Sky/International Battery LCP/LFP cells
- Mounting holes and solder pads for integration with 18650, 26650 and other pack configurations
- High-precision cell voltage measurement, 1mV resolution
- +-5mV typical accuracy, +-2mV typical accuracy after optional calibration
- Voltage measurement range: 1.9-5V (Lithium Iron Phosphate version), 2.7-5V (Lithium Cobalt version)
- 300uA typical current draw
- Cell temperature measurement accurate to 1 degree C typical
- 0.1 degree C temperature resolution
- Cell temperature measured at bolt terminals or with optional temperature probe
- Innovative cell balancing scheme is efficient yet tolerant of capacity mismatch
- 3 Hz sampling rate
- Conformal coating available
- Includes on-the-fly cell balancing when used with GLD
- Shunts at programmed maximum voltage in disconnected mode
- Visual indication of cell (over/under voltage/temperature)
- PRICE: 50 USD (contact us for volume pricing)
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